Files
clearpilot/selfdrive/locationd/calibrationd.py
Brian Hanson e86eafde15
Some checks failed
prebuilt / build prebuilt (push) Has been cancelled
badges / create badges (push) Has been cancelled
diag: per-publisher valid=False logging; 30min shutdown; daylight fix; UI tweaks
CLAUDE.md: added a "Logging" rule — never use cloudlog (upstream cloud
pipeline, effectively a black hole for us), always use
print(..., file=sys.stderr, flush=True). Manager redirects each process's
stderr to /data/log2/current/{proc}.log. Prefix our lines with "CLP ".

Diagnostic logging — when a publisher sets its own msg.valid=False, log
which specific subscriber tripped the check. Only fires on transition
(True→False) so we don't spam. Covers the services whose cascades we've
been chasing:
  - frogpilot_planner (frogpilotPlan)
  - longitudinal_planner (longitudinalPlan)
  - paramsd (liveParameters)
  - calibrationd (liveCalibration)
  - torqued (liveTorqueParameters)
  - dmonitoringd (driverMonitoringState)

gpsd.is_daylight: fixed a day-boundary bug where the function would flip
to "night" at UTC midnight regardless of actual local sunset. At 85W
sunset is ~00:20 UTC next day, so between local 8pm and actual sunset
the function used *tomorrow's* sunrise/sunset and said night. Now checks
yesterday/today/tomorrow windows with UTC-day offsets.

ui/onroad.cc: nightrider tire-path outline is now light blue (#99CCFF)
at 3px (was white/status-tinted at 6px); lane lines 5% thinner (float
pen width).

thermald/power_monitoring: auto-shutdown timer 10min → 30min.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-17 19:31:09 -05:00

301 lines
12 KiB
Python
Executable File

#!/usr/bin/env python3
'''
This process finds calibration values. More info on what these calibration values
are can be found here https://github.com/commaai/openpilot/tree/master/common/transformations
While the roll calibration is a real value that can be estimated, here we assume it's zero,
and the image input into the neural network is not corrected for roll.
'''
import gc
import os
import capnp
import numpy as np
from typing import NoReturn
from cereal import log
import cereal.messaging as messaging
from openpilot.common.conversions import Conversions as CV
from openpilot.common.params import Params
from openpilot.common.realtime import set_realtime_priority
from openpilot.common.transformations.orientation import rot_from_euler, euler_from_rot
from openpilot.common.swaglog import cloudlog
MIN_SPEED_FILTER = 15 * CV.MPH_TO_MS
MAX_VEL_ANGLE_STD = np.radians(0.25)
MAX_YAW_RATE_FILTER = np.radians(2) # per second
MAX_HEIGHT_STD = np.exp(-3.5)
# This is at model frequency, blocks needed for efficiency
SMOOTH_CYCLES = 10
BLOCK_SIZE = 100
INPUTS_NEEDED = 5 # Minimum blocks needed for valid calibration
INPUTS_WANTED = 50 # We want a little bit more than we need for stability
MAX_ALLOWED_YAW_SPREAD = np.radians(2)
MAX_ALLOWED_PITCH_SPREAD = np.radians(4)
RPY_INIT = np.array([0.0,0.0,0.0])
WIDE_FROM_DEVICE_EULER_INIT = np.array([0.0, 0.0, 0.0])
HEIGHT_INIT = np.array([1.22])
# These values are needed to accommodate the model frame in the narrow cam of the C3
PITCH_LIMITS = np.array([-0.09074112085129739, 0.17])
YAW_LIMITS = np.array([-0.06912048084718224, 0.06912048084718235])
DEBUG = os.getenv("DEBUG") is not None
def is_calibration_valid(rpy: np.ndarray) -> bool:
return (PITCH_LIMITS[0] < rpy[1] < PITCH_LIMITS[1]) and (YAW_LIMITS[0] < rpy[2] < YAW_LIMITS[1]) # type: ignore
def sanity_clip(rpy: np.ndarray) -> np.ndarray:
if np.isnan(rpy).any():
rpy = RPY_INIT
return np.array([rpy[0],
np.clip(rpy[1], PITCH_LIMITS[0] - .005, PITCH_LIMITS[1] + .005),
np.clip(rpy[2], YAW_LIMITS[0] - .005, YAW_LIMITS[1] + .005)])
def moving_avg_with_linear_decay(prev_mean: np.ndarray, new_val: np.ndarray, idx: int, block_size: float) -> np.ndarray:
return (idx*prev_mean + (block_size - idx) * new_val) / block_size
class Calibrator:
def __init__(self, param_put: bool = False):
self.param_put = param_put
self.not_car = False
# Read saved calibration
self.params = Params()
calibration_params = self.params.get("CalibrationParams")
rpy_init = RPY_INIT
wide_from_device_euler = WIDE_FROM_DEVICE_EULER_INIT
height = HEIGHT_INIT
valid_blocks = 0
self.cal_status = log.LiveCalibrationData.Status.uncalibrated
if param_put and calibration_params:
try:
with log.Event.from_bytes(calibration_params) as msg:
rpy_init = np.array(msg.liveCalibration.rpyCalib)
valid_blocks = msg.liveCalibration.validBlocks
wide_from_device_euler = np.array(msg.liveCalibration.wideFromDeviceEuler)
height = np.array(msg.liveCalibration.height)
except Exception:
cloudlog.exception("Error reading cached CalibrationParams")
self.reset(rpy_init, valid_blocks, wide_from_device_euler, height)
self.update_status()
def reset(self, rpy_init: np.ndarray = RPY_INIT,
valid_blocks: int = 0,
wide_from_device_euler_init: np.ndarray = WIDE_FROM_DEVICE_EULER_INIT,
height_init: np.ndarray = HEIGHT_INIT,
smooth_from: np.ndarray = None) -> None:
if not np.isfinite(rpy_init).all():
self.rpy = RPY_INIT.copy()
else:
self.rpy = rpy_init.copy()
if not np.isfinite(height_init).all() or len(height_init) != 1:
self.height = HEIGHT_INIT.copy()
else:
self.height = height_init.copy()
if not np.isfinite(wide_from_device_euler_init).all() or len(wide_from_device_euler_init) != 3:
self.wide_from_device_euler = WIDE_FROM_DEVICE_EULER_INIT.copy()
else:
self.wide_from_device_euler = wide_from_device_euler_init.copy()
if not np.isfinite(valid_blocks) or valid_blocks < 0:
self.valid_blocks = 0
else:
self.valid_blocks = valid_blocks
self.rpys = np.tile(self.rpy, (INPUTS_WANTED, 1))
self.wide_from_device_eulers = np.tile(self.wide_from_device_euler, (INPUTS_WANTED, 1))
self.heights = np.tile(self.height, (INPUTS_WANTED, 1))
self.idx = 0
self.block_idx = 0
self.v_ego = 0.0
if smooth_from is None:
self.old_rpy = RPY_INIT
self.old_rpy_weight = 0.0
else:
self.old_rpy = smooth_from
self.old_rpy_weight = 1.0
def get_valid_idxs(self) -> list[int]:
# exclude current block_idx from validity window
before_current = list(range(self.block_idx))
after_current = list(range(min(self.valid_blocks, self.block_idx + 1), self.valid_blocks))
return before_current + after_current
def update_status(self) -> None:
valid_idxs = self.get_valid_idxs()
if valid_idxs:
self.wide_from_device_euler = np.mean(self.wide_from_device_eulers[valid_idxs], axis=0)
self.height = np.mean(self.heights[valid_idxs], axis=0)
rpys = self.rpys[valid_idxs]
self.rpy = np.mean(rpys, axis=0)
max_rpy_calib = np.array(np.max(rpys, axis=0))
min_rpy_calib = np.array(np.min(rpys, axis=0))
self.calib_spread = np.abs(max_rpy_calib - min_rpy_calib)
else:
self.calib_spread = np.zeros(3)
if self.valid_blocks < INPUTS_NEEDED:
if self.cal_status == log.LiveCalibrationData.Status.recalibrating:
self.cal_status = log.LiveCalibrationData.Status.recalibrating
else:
self.cal_status = log.LiveCalibrationData.Status.uncalibrated
elif is_calibration_valid(self.rpy):
self.cal_status = log.LiveCalibrationData.Status.calibrated
else:
self.cal_status = log.LiveCalibrationData.Status.invalid
# If spread is too high, assume mounting was changed and reset to last block.
# Make the transition smooth. Abrupt transitions are not good for feedback loop through supercombo model.
# TODO: add height spread check with smooth transition too
spread_too_high = self.calib_spread[1] > MAX_ALLOWED_PITCH_SPREAD or self.calib_spread[2] > MAX_ALLOWED_YAW_SPREAD
if spread_too_high and self.cal_status == log.LiveCalibrationData.Status.calibrated:
self.reset(self.rpys[self.block_idx - 1], valid_blocks=1, smooth_from=self.rpy)
self.cal_status = log.LiveCalibrationData.Status.recalibrating
write_this_cycle = (self.idx == 0) and (self.block_idx % (INPUTS_WANTED//5) == 5)
if self.param_put and write_this_cycle:
self.params.put_nonblocking("CalibrationParams", self.get_msg(True).to_bytes())
def handle_v_ego(self, v_ego: float) -> None:
self.v_ego = v_ego
def get_smooth_rpy(self) -> np.ndarray:
if self.old_rpy_weight > 0:
return self.old_rpy_weight * self.old_rpy + (1.0 - self.old_rpy_weight) * self.rpy
else:
return self.rpy
def handle_cam_odom(self, trans: list[float],
rot: list[float],
wide_from_device_euler: list[float],
trans_std: list[float],
road_transform_trans: list[float],
road_transform_trans_std: list[float]) -> np.ndarray | None:
self.old_rpy_weight = max(0.0, self.old_rpy_weight - 1/SMOOTH_CYCLES)
straight_and_fast = ((self.v_ego > MIN_SPEED_FILTER) and (trans[0] > MIN_SPEED_FILTER) and (abs(rot[2]) < MAX_YAW_RATE_FILTER))
angle_std_threshold = MAX_VEL_ANGLE_STD
height_std_threshold = MAX_HEIGHT_STD
rpy_certain = np.arctan2(trans_std[1], trans[0]) < angle_std_threshold
if len(road_transform_trans_std) == 3:
height_certain = road_transform_trans_std[2] < height_std_threshold
else:
height_certain = True
certain_if_calib = (rpy_certain and height_certain) or (self.valid_blocks < INPUTS_NEEDED)
if not (straight_and_fast and certain_if_calib):
return None
observed_rpy = np.array([0,
-np.arctan2(trans[2], trans[0]),
np.arctan2(trans[1], trans[0])])
new_rpy = euler_from_rot(rot_from_euler(self.get_smooth_rpy()).dot(rot_from_euler(observed_rpy)))
new_rpy = sanity_clip(new_rpy)
if len(wide_from_device_euler) == 3:
new_wide_from_device_euler = np.array(wide_from_device_euler)
else:
new_wide_from_device_euler = WIDE_FROM_DEVICE_EULER_INIT
if (len(road_transform_trans) == 3):
new_height = np.array([road_transform_trans[2]])
else:
new_height = HEIGHT_INIT
self.rpys[self.block_idx] = moving_avg_with_linear_decay(self.rpys[self.block_idx], new_rpy, self.idx, float(BLOCK_SIZE))
self.wide_from_device_eulers[self.block_idx] = moving_avg_with_linear_decay(self.wide_from_device_eulers[self.block_idx],
new_wide_from_device_euler, self.idx, float(BLOCK_SIZE))
self.heights[self.block_idx] = moving_avg_with_linear_decay(self.heights[self.block_idx], new_height, self.idx, float(BLOCK_SIZE))
self.idx = (self.idx + 1) % BLOCK_SIZE
if self.idx == 0:
self.block_idx += 1
self.valid_blocks = max(self.block_idx, self.valid_blocks)
self.block_idx = self.block_idx % INPUTS_WANTED
self.update_status()
return new_rpy
def get_msg(self, valid: bool) -> capnp.lib.capnp._DynamicStructBuilder:
smooth_rpy = self.get_smooth_rpy()
msg = messaging.new_message('liveCalibration')
msg.valid = valid
liveCalibration = msg.liveCalibration
liveCalibration.validBlocks = self.valid_blocks
liveCalibration.calStatus = self.cal_status
liveCalibration.calPerc = min(100 * (self.valid_blocks * BLOCK_SIZE + self.idx) // (INPUTS_NEEDED * BLOCK_SIZE), 100)
liveCalibration.rpyCalib = smooth_rpy.tolist()
liveCalibration.rpyCalibSpread = self.calib_spread.tolist()
liveCalibration.wideFromDeviceEuler = self.wide_from_device_euler.tolist()
liveCalibration.height = self.height.tolist()
if self.not_car:
liveCalibration.validBlocks = INPUTS_NEEDED
liveCalibration.calStatus = log.LiveCalibrationData.Status.calibrated
liveCalibration.calPerc = 100.
liveCalibration.rpyCalib = [0, 0, 0]
liveCalibration.rpyCalibSpread = self.calib_spread.tolist()
return msg
def send_data(self, pm: messaging.PubMaster, valid: bool) -> None:
pm.send('liveCalibration', self.get_msg(valid))
def main() -> NoReturn:
gc.disable()
set_realtime_priority(1)
pm = messaging.PubMaster(['liveCalibration'])
sm = messaging.SubMaster(['cameraOdometry', 'carState', 'carParams'], poll='cameraOdometry')
calibrator = Calibrator(param_put=True)
dbg_prev_valid = True # CLEARPILOT: track valid transitions
while 1:
timeout = 0 if sm.frame == -1 else 100
sm.update(timeout)
calibrator.not_car = sm['carParams'].notCar
if sm.updated['cameraOdometry']:
calibrator.handle_v_ego(sm['carState'].vEgo)
new_rpy = calibrator.handle_cam_odom(sm['cameraOdometry'].trans,
sm['cameraOdometry'].rot,
sm['cameraOdometry'].wideFromDeviceEuler,
sm['cameraOdometry'].transStd,
sm['cameraOdometry'].roadTransformTrans,
sm['cameraOdometry'].roadTransformTransStd)
if DEBUG and new_rpy is not None:
print('got new rpy', new_rpy)
# 4Hz driven by cameraOdometry
if sm.frame % 5 == 0:
cal_valid = sm.all_checks()
# CLEARPILOT: log per-sub detail on transition to invalid — goes to calibrationd.log
if cal_valid != dbg_prev_valid and not cal_valid:
import sys
bad = [s for s in sm.alive if not (sm.alive[s] and sm.valid[s] and sm.freq_ok.get(s, True))]
details = [f"{s}(a={sm.alive[s]},v={sm.valid[s]},f={sm.freq_ok[s]})" for s in bad]
print(f"CLP liveCalibration valid=False: {' '.join(details)}", file=sys.stderr, flush=True)
dbg_prev_valid = cal_valid
calibrator.send_data(pm, cal_valid)
if __name__ == "__main__":
main()